| Workpiece |
| Category |
Automotive part-Engine component |
 |
| Name |
Plate |
| Material |
SPH440(HV250) <ASTM A569> |
| Description |
Approx. 80mm per side of triangle |
| Pre-Processing |
Cutting |
| Processing Methods/Conditions |
| Tool Used |
A11-CB60M(φ60) |
|
| Description |
Deburring the edges of the cut area on the plate
Used with 3 axis robot |
| Conditions |
Tool revolutions 900rpm |
| Tool pressure 1.0kgf |
| Processing time 3sec/pc |
| Effectiveness on Installation of XEBEC Cutting Fiber |
| Before |
Tool Used:Nylon Brushes |
 |
| Nylon brushes broke edge shape at deburring and tolerance of inner diameter
was too hard to keep. Thus manufacturing was very hard. |
| After |
Tool Used:Cutting Fiber A11-CB60M |
 |
Met required high quality; without configuration change of edge, the inner diameter was kept in tolerance.
Hard manufacturing->Full automation with a special machine was possible. |
| Tool Life |
65,000 units/pc |
|