By Product
Product Lineup
Ceramic Fiber Stones XEBEC Cutting Fiber XEBEC Cross-Hole Deburring Tool
Meister Finish For machine Ceramic Stone type
XEBEC Heat-Resistant Ceramic Abrasives For hand grinder Alumina Fiber Rod Type
XEBEC Diamond XEBEC Floating Holder
By Usage and Tool used
 
■Fine Deburring
Processing area Tool used
Hand Rotary tool Machining center,
Custom machine
Surface (Edge finishing after end milling etc.) Meister Finish
(Rod)		 XEBEC Cutting Fiber
(For hand grinder)		 XEBEC Cutting Fiber
(For machine)
  Meister Finish
(Rod)
Cross-hole, Inner wall, Dead-end hole Meister Finish
(Rod)		 XEBEC Cross-Hole Deburring Tool
(Ceramic Stone Type)
 XEBEC Cross-Hole Deburring Tool
(Alumina Fiber Rod Type)
  Meister Finish
(Rod)		 XEBEC Cross-Hole Deburring Tool
(Ceramic Stone Type)

　

■Die and Mold Finishing
Hardness of material Tool used
Hand Ultrasonic tool Rotary tool
Harder than HRC57
(Cemented carbide, hardened steel etc.)		 XEBEC Diamond
(Stick, Rod)		 XEBEC Diamond
(Stick)		 XEBEC Diamond
(Rod)
Softer than HRC57
(Iron, Stainless steel, Aluminum, Copper etc.)		 Meister Finish
(Stick, Rod)		 XEBEC Diamond
(Rod)
Meister Finish
(Stick)		 XEBEC Cutting Fiber
(For hand grinder)

　
Ceramic Fiber Stones
Meister Finish
■Usage
  • Ideal for precise polishing of free surfaces, free curves, ribs, bosses, etc., of various forming molds (especially plastic mold).
  • High-efficiency finishing can be attained without clogging, even for metals such as aluminum, copper, gun metal, etc., which clogs common abrasive stones.
  • Use on narrow areas where common abrasive stones cannot be used because of breaking.
  • Use on complex shapes where uniform finishing could not previously be attained.
  • Efficient removal of EDM scales
■Applications
Usage Meister Finish (Stick type) Meister Finish (Rod type)
Die and Mold Finishing
  • Removing EDM scales
  • Polishing precision areas
  • Finishing ribs
  • Finishing edges, corners
　　　　 [Target]
　　　　For resin, rubber, die castings etc.　
　　　　(Softer than HRC57)
  • Removing EDM scales
  • Polishing precision areas
  • Finishing edges, rounding corners
  • Finishing bosses
  • Finishing runners, sprues and　sub-gates
　　　　 [Target]
　　　　For resin, rubber, die castings etc.
　　　　(Softer than HRC57)
Deburring  
  • Deburring parts for　communication and optical　instruments
  • Fine deburring of nozzle
  • Deburring the edges of blades for　cutting tools
  • Fine deburring after machining
Others  
  • For dental molds （ø2.34）
  • For metal-curving

 
Ceramic Fiber Stones
XEBEC Heat-Resistant Ceramic Abrasives
■Usage
  • Ideal for precise polishing of free surfaces, free curves, ribs, bosses, etc., of various forming molds (especially plastic molds).
  • High-efficiency finishing can be attained without clogging, even for metals such as aluminum, copper, gun metal, etc., which clogs common abrasive stones.
  • Use on narrow areas where common abrasive stones cannot be used because of breakage.
  • Use on complex shapes where uniform finishing could not previously be attained.
  • Efficient removal of EDM scales.

 
■Applications
Usage Applications
Die and Mold Finishing
  • Removing EDM scales
  • Polishing precision areas
  • Finishing ribs
  • Finishing edges, corners
　　　　 [Target]
　　　 　For resin, rubber, die castings etc.　(Softer than HRC57)
Ceramic Fiber Stones
XEBEC Diamond
■Usage
  • Ideal for polishing extremely hard dies and molds (especially materials harder than HRC57).
  • Usage can be specified for “Surface polishing”, “Finishing ribs after EDM”, “Finishing gates after EDM”, “Finishing and deburring corners”, “Finishing and deburring edges”, “Chamfering corners (to be rounded or chamfered)”.
■Applications
Usage Applications
Die and Mold Finishing
  • Removing EDM scales
  • Polishing precision areas
  • Finishing ribs
  • Finishing punches and dies
　　　　[Target]
　　　　For resin, die castings, precision press parts, cemented carbide etc.
　　　　 (Material harder than HRC57 can be polished)
Deburring
  • Chamfering edges of blades for drills and tools (rounding or chamfering)
XEBEC Cutting Fiber
For machine use
■Usage
  • Deburring of fine burrs where the base thickness is 0.1mm or less after machining and finishing of edges
  • Fine surface deburring
    (1) Deburring and finishing of edges (pipes, connections, shafts etc.)
    (2) Deburring after miniscule diameter bore (press, drill, laser) processing
  • Precision parts such as automobile engine parts that must be deburred while keeping edge quality without secondary burrs
  • For finishing and grinding of flat, gently uneven or curved surface
  • The hand grinder type is Recommended for use wiith a machining center for free surface finishing

■Applications
XEBEC Cutting Fiber
For hand grinders
■Usage
  • EDM scale removal
  • Modifying molds
  • Deburring after forming of precision parts
  • Deburring after machining of precision parts
  • Surface finishing (removing post-processing marks and scales)
  • Removing tool marks by profiling process after end milling

 
■Applications
Fine Deburring Surface Finishing EDM scale removal

 
for XEBEC Cutting Fiber
Floating Holder
■Usage
  • Delivers stable edge quality, simplifies process management and prolongs tool life.
    Optional tool that enables load control for XEBEC deburring tools.
    (XEBEC Cutting Fiber, XEBEC Cross-HoleDeburring Tool)

 
XEBEC Cross-Hole Deburring Tool
Ceramic Stone Ttype
■Usage
  • Removal of fine burrs generated around cross-holes where the base thickness is 0.2mm or less.
    (Point processing removes only fine cross-hole burrs; no secondary burrs generated.)
  • This tool can be use not only with a machining center but also can with a hand grinder for the deburring by hand.

 
■Applications (applications with a machining center)
Workpiece name Usage Contents
Camshaft Cross-hole deburring Deburring oil hole (slanted hole) after drilling
(for motorcycle)
Injector parts Inner wall surface polishing Deburring inner wall after drilling
 

 
XEBEC Cross-Hole Deburring Tool
Alumina Fiber Rod Type
■Usage
  • Removal of fine burrs generated around cross-holes where the base thickness is 0.1mm or less.
  • Polishing inner wall surfaces of cylinders such as screw holes, and removing EDM scale.
  • Polishing the bottom surface of dead-end holes.

 
■Applications
Workpiece name Usage Contents
Injector body Bottom surface finishing Bottom cross-hole deburring（slanted hole）
Injector nozzle parts Bottom surface finishing Deburring bottom surface after drilling
Engine nozzle Cross-hole deburring Inner wall surface finishing and cross-hole deburring
Fuel injector parts Bottom surface finishing Deburring inner wall surface of tapered hole
Engine pump parts Inner wall surface deburring Inner wall surface deburring after end milling
Camshaft Cross-hole deburring Cross-hole deburring after drilling.
Shaft （for transmission） Cross-hole deburring Cross-hole deburring by combined with another deburring tool after drilling.
Crankshaft Cross-hole deburring Deburring oil hole after drilling (slanted hole)
Rail Cross-hole deburring Deburring and inner wall finishing after drilling of ø0.8mm（eccentric hole）
SCV housing Bottom surface finishing Deburring bottom surface of dead end hole after end milling