The standard Xebec Ceramic Fiber Stone.
Excellent polishing performance for material under HRC57.
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- Through the utilization of aerospace materials
(Alumina Fiber Filaments), breakage, cracking, and chipping have
been eliminated. High polishing efficiency can be ensured.
- No clogging. Uniformly fine finishes can be achieved.
- Thanks to the braided structure of the rod type,
high polishing efficiency is possible even with the side, of the
tool, and there is no splitting of the tip. (#220 is designed in
a two way liner structure)
- Suitable for fine deburring.
- Higher polishing efficiency can be achieved by
using the Meister Finishi with tools (electric, air, ultrasonic)
- Coarse grit type made of thick Alumina Fiber Filaments is ideal
for removing EDM scales. Only XEBEC can manufacture it.
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■XEBEC's innovative
Original Structure
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- No breakage during highe speed rotation!!
- Thanks to the braided structure, the side of the tool
can polish!
- Polishing performance increases substantially when high-speed
polishing becomes with a hand grinder!
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Meister Finishi Rod Type Structure
Meister Finishi rod type is braided structure of alumina fiber filaments.
The structure below φ2mm or equivalent to #220(Gray) is as follows.
【Alumina fiber filaments structure】
The bundles of alumina fiber filaments cross and set in each other.
【Effect】
・ Not easy to break or tear, and longer tool life.
・ Both a side and a tip of the tool can polish .
Made of the plate as shown left photo. |
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■Comparison in
Structure and Features with Common Abrasive Stone
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XEBEC Meister Finish |
common abrasive stone |
| Structure |
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| No breakage |
No breakage
even though it's only 0.5mm thick and 150mm long. Perfect for
polishing on narrow areas such as ribs of plastic molds. |
Sizes
less than 3mm thick are not available as they are easy to break.
So polishing narrow areas is impossible. |
| Superior polishing efficiency |
| ･ |
Since it doesn't
crack, high polishing efficiency can be achived when using
it xith ultrasonic, air, electrical tools. |
| ･ |
Due to high ALF contents (up to 85%) high
density and continuous cutting edges, superior polishing
performance continues. |
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As it breaks easily,
not suitable for the use with ultrasonic, air, or electrical
tools. |
| ･ |
Abrasive grain makes up only 30% total
weight. |
| ･ |
Due to grain fall out, grinding performance is unstable and tool life is short |
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| No clogging |
Thanks to the
self –sharpening action, it resists clogging. Self-sharpening;
ALF gradually cleaves by itself and generates new cutting edges,
even though binders are consumed during polishing. |
New
cutting edges are generated after grain fall out.However, abrasive
grains clog the blank holes created when the grains fall out .Easily
clogged. |
| Uniformed fine finishing |
Thanks to the
even diameter of ALF, surface roughness of the finished surface
is superior. |
Due to the
variation of abrasive grains diameters, uniform finishes are difficult
to achieve.. |
| No chipping |
Thanks to the
continuous ALF, grains do not fall out and no scratching occurs. |
Scratches
are caused on the finished surface by fallen out grains. |
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■Usage
- Ideal for precise polishing of free surfaces,
free curves, ribs, bosses, etc., of various forming molds
(especially plastic mold).
- High finishing efficiency can be achieved
without clogging, even for metals such as aluminum, copper,
gun metal, etc., which clogs with common abrasive stones.
- Can be used in narrow areas where common
abrasive stones cannot be used because of breaking.
- Use on complex shapes where uniform finishing
could not be previously attained.
- Efficient EDM scales removal.
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■Applications
| Usage |
Meister Finish (Stick type) |
Meister Finish (Rod type) |
| Die and Mold Finishing |
- Removing EDM scales
- Polishing precise area
- Finishing ribs
- Finishing edges, corners
[Target]
For resin, rubber, die castings etc.
(Softer than HRC57) |
- Removing EDM scales
- Polishing precise areas
- Finishing edges, corners to be rounded
- Finishing bosses
- Finishing runners, sprues and sub-gates
[Target]
For resin, rubber, die castings etc.
(Softer than HRC57) |
| Deburring |
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- Deburring parts for communication and optical instruments
- Fine deburring of nozzle
- Deburring edges of cutting tool blades .
- Fine deburring after machine processing
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| Others |
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- For dental molds （ø2.34）
- For metal-curving
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■Performance
Comparison with Competitors (SS)
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- The most widely used SS product is "Blue". (60%
of all SS products) Please refer to the line graph.
- Users of S‘s “Blue” use it to achieve surface roughness
shown by
- The same degree of surface roughness can be achieved
by XEBEC's "Orange"
- For the user to achieve this surface roughness
using S's "Blue" would result in the finishing removal rate shown
in bar graph
 ;Using
XEBEC's "Orange" would result in bar graph  ,making
it 4 times more efficient in polishing.
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■Meister Finish (Stick type)
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Approximately
5～45 degrees is effective.
