Product: XEBEC Ceramic Stone™ Diamond

XEBEC Ceramic Stone Diamond 製品イメージ

for High Hardness Material Polishes efficiently and beautifully on ultra-hard steel greater than HRC57 and hardened steels (SKD, DC, STAVAX, HPM, ASP, etc.)

By all means, please test its "sharpness", "responsiveness", and "surface stability".

Features

・All layers contain diamond particles so sharpness doesn't change.
・Both the Stick and the Rod types can be used to polish with the tip or the sides of the tools.

Performance

Performance Comparison - with electrodeposited diamond file -
ダイヤモンド電着ヤスリとの比較 イメージ ダイヤモンド電着ヤスリとの比較 イメージ

Grinding:
(1)XEBEC Ceramic Stone™ Diamond
#170-2000.5mm(t)×10mm(w)×50mm(l)
(2)Electroplated diamond file
#2000.3mm(t)×6mm(w)×72mm(l)

* Tested by using one side of both XEBEC Ceramic Stone™ Diamond and electroplated diamond file.
* Using it together with electric, ultrasonic or air tools improves efficiency.

Basic Use

Stick Type

  • スティックタイプの使用方法 イメージ
  • Use the tip at an angle to the surface of a workpiece.
  • It is the most efficient at an angle of 5-45 degrees with the workpiece.
  • スティックタイプの使用方法 イメージ
  • Polishing and deburring using the side of the tool.
  • * There is no grinding power on the flat part.
  • スティックタイプの使用方法 イメージ
  • Since diamond particles are mixed throughout the tool's material, you can deburr as well as polish ultra-hard and hardened steel with just the tool's flat portion.

Rod Type

  • 丸棒タイプの使用方法 イメージ
  • Polishing and deburring are possible using both the tip and sides of the tool.
  • * The ceramic fibers are arranged in a braided pattern so the front side can also be used for polishing.

Effective Use

  • 効果的な使用方法 イメージ
  • Use with vibration tools (ultrasonic, air, electric, etc.)
  • Ideal tool length depends on each ultrasonic tool. Also, please note that if the tool is not mounted correctly on the ultrasonic tool, excessive heat may be generated.
  • 効果的な使用方法 イメージ
  • Grinding fluid can improve the polishing efficiency.
  • * Coolant is reccomended when polishing plastic molds.
  • 効果的な使用方法 イメージ
  • Using together with rotation and oscillation (ultrasonic, air, electric etc.) tools produces greater effect.
  • * Please conform to the maximum speed of 30,000 rpm and use less than 50mm in length. Please refer to "stick" when using it with ultrasonic tools.
  • 効果的な使用方法 イメージ
  • Grinding fluid can improve the polishing efficiency.
  • * Coolant is reccomended when polishing plastic molds.

Method of Molding Tool

  • ツール成形方法 イメージ
  • Using an electrodeposited diamond file, it is possible to grind tips of the tool in accordance with the workpiece shape. (Truing/Dressing)
  • Using an electroplated diamond file, notches can be made from both sides.
  • ツール成形方法 イメージ
  • Using an electrodeposited diamond file, it is possible to grind tips of the tool in accordance with the workpiece shape. (Truing/Dressing)

Usage Notes

  • When using a rod type (Φ3) in the rotating tool, please cut less than 50mm and do not exceed a maximum speed of 30,000min-1.

Stick Type

Color Diamond Grain Size
(equivalent grit)
Dimensions
Thickness x Width x Length (mm)
Product Code
Moss Green #1200 1x4x100 DU-1004M
1x6x100 DU-1006M
1x10x100 DU-1010M
Gray #800 1x4x100 DS-1004M
1x6x100 DS-1006M
1x10x100 DS-1010M
Blue Green #400 1x4x100 DF-1004M
1x6x100 DF-1006M
1x10x100 DF-1010M
Black #200 1x4x100 DM-1004M
1x6x100 DM-1006M
1x10x100 DM-1010M

Rod Type

Color Diamond Grain Size
(equivalent grit)
Dimensions
Thickness x Width x Length (mm)
Product Code
Blue Green #400 ø3x50 PDF-30S
ø3x100 PDF-30M