XEBEC Brush™ Crosshole

Cross Deburring Tools

Structure of ceramic fiber

XEBEC Brush Crosshole uses abrasive ceramic fiber material instead of abrasive grain. One single bristle has 1,000 cutting edges, providing excellent cutting ability. The ceramic fiber has 3 features: "high grinding power", "tip-to-tip consistent performance" and "no deformation," enabling automation of deburring and polishing.

SEM Photo

Each bristle is made by fixing 500-1000 ceramic fibers, each together with a binder.

Strength 1: High grinding power

Free of abrasive grains.The fiber content ratio is approximately 80%.

Our uniquely developed ceramic fibers themselves are the abrasive; their fiber content ratio is over 80%. The thousands of cutting edges that are made up of the tips of each bristle create overpowering grinding power.
 

Handles all sorts of materials up to HRC 65.

The brushes can process general materials up to HRC65. They can handle hard-to-cut and super hard materials in addition to general metals, aluminum, and resin, to SUS, Inconel, and Titanium.

Comparison of grinding capacity with other companies’products.

The XEBEC Brush Crosshole has 60 times higher grinding power compared with nylon brushes and consistently remove burrs.

Strength 2: Tip-to-tip consistent performance

Self-sharpening unique to ceramic fiber.

Through the self-sharpening of cutting edges on the fiber ends, the brushes do not become clogged, and new, fresh cutting edges are always exposed. The stability of performance makes true automation possible. 

Comparison of substantivity with other companies' products

Strength 3: No deformation

They maintain their straight shape, and do not spread out like a toothbrush; suitable for automated deburring and polishing in mass production line.

Comparison of brush filament shapes (After use)

Long tool life

When compared with third-party deburring tools for crosshole, the XEBEC Brush has a tool life that is 7 times longer compared to nylon brush containing diamond abrasive grain. It also does not scratch the crosshole.

Comparison of tool life with third-party products

High-quality deburring

The tool is capable of high-precision deburring without damaging the area around the crosshole or breaking the edge shape.

How to Use

Target

Because XEBEC brush has high grinding power on the tip, the tip of the brush must pass through the part that’s being processed (the part where burring occurs). Consequently, when processing the crosshole, it is necessary to rotate the brush and expand it by centrifugal force.
 
The applicable hole diameter is between φ3.5mm and φ20mm. If you use the tool beyond the maximum rotation speed or outside the cylinder (outside the workpiece), it may result in breaking the brush.
 

For successful applications please see the support page.

Apparatuses that can mount the tool

The tool can be mounted on an apparatus capable of controlling the rotation speed that can produce a rotation speed over 8000min-1The tool can be used on machining centers, combined lathes, robots ,and special machines.
 

For more usage instructions please see the support page.

How to select XEBEC Brush Crosshole

The color of the bristles vary depending on difference of grinding power. Refer to the chart below and select the brush bristles (color) based on information such as the workpiece material and base thickness of burr.
 

For starting process parameters please see the support page.
 

XEBEC Brush Crosshole Lineup

Product code Target primary processing hole Brush diameter Shank diameter Full length Recommended rotation speed Maximum rotation speed
CH-A12-1.5M φ3.5~5mm φ1.5mm φ3 mm 120mm 9,000~11,000min-1 20,000min-1
CH-A12-3M φ5~8mm φ3 mm φ3 mm 120mm 7,000~10,000min-1 14,000min-1
CH-A12-3L φ4mm 170mm 12,000min-1
CH-A12-5M φ8~ 10mm φ5mm φ6mm 120mm 8,000~10,000min-1 14,000min-1
CH-A12-5L φ6mm 170mm 12,000min-1
CH-A12-7M φ10~20mm φ7mm φ6mm 120mm 7,000~9,000min-1 14,000min-1
CH-A12-7L φ8mm 170mm 12,000min-1
CH-A12-11M φ14~20mm φ11mm φ12mm 120mm 6,000~7,500min-1 14,000min-1
CH-A12-11L φ12mm 170mm 12,000min-1
Product code Target primary processing hole Brush diameter Shank diameter Full length Recommended rotation speed Maximum rotation speed
CH-A33-3M φ5~8mm φ3mm φ3mm 130mm 7,500~9,000min-1 14,000min-1
CH-A33-3L φ4mm 180mm 12,000min-1
CH-A33-5M φ8~10mm φ5mm φ6mm 130mm 7,500~8,000min 14,000min-1
CH-A33-5L φ6mm 180mm 12,000min-1
CH-A33-7M φ10~14mm φ7mm φ6mm 130mm 6,500~8,000min-1 14,000min-1
CH-A33-7L φ8mm 180mm 12,000min-1
CH-A33-11M φ14~20mm φ11mm φ12mm 130mm 14,000min-1
CH-A33-11L φ12mm 180mm 12,000min-1

If the target depth is over 140mm, we can produce XEBEC Brush Crosshole Extra-Long Shank as a custom-made product.

Please see the XEBEC Brush Crosshole Extra-Long Shank page for more information.
For maintenance please see the support page.

Movie Manual

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