Successful Applications

Deburring (Flat Surfaces)XEBEC Brush™ Surface

Workpiece Information

XEBEC Brush Surface
Industry Automotive/Transport Equipment
Part Name Injector body (Nozzle Side, Shoulder)
Material SCM
Pre-Processing Nozzle side: End mill processing
Shoulder area: Casting

Processing Conditions

Tool Used Nozzle side: XEBEC Brush™ Surface (A11-CB15M)
Shoulder area: XEBEC Brush™ Surface (A21-CB06M)
Description
Nozzle side:
Machining Center
Deburring of end face
Shoulder area:
Machining Center
Deburring of boundary line on casting surface
Recommended Use Conditions
Tool Revolutions Nozzle side: 2000min-1
Shoulder area: 5000min-1
Depth of Cut 4mm
Feed Rate -
Processing Time -

Installation Effect

Before Installation

Before Installation
Tool Abrasives-impregnated nylon brush
Problems Burrs remained and full inspection required → high cost

After Installation

After Installation
Tool Nozzle side: XEBEC Brush™ Surface (A11-CB15M)
Shoulder area: XEBEC Brush™ Surface (A21-CB06M)
Effect No burrs left and surface quality and sealing ability of processed area improved.
Cost reduction was possible by the shift from full inspection to random sampling.
Achieved full automation with machining center.