Successful Applications

Polishing (Cylinder's Inner Surfaces)XEBEC Brush™ Surface

Workpiece Information

XEBEC Brush Surface
Industry Automotive/Transport Equipment
Part Name Common Rail
Material S48C
Pre-processing Lathe processing

Processing Conditions

Not Available
Tool Used XEBEC Brush™ Surface (A21-CB25M) + XEBEC Floating Holder™ (FH-ST12)
Description Polishing seal surface after grinding
Recommended Use Conditions
Tool Revolutions 700min-1
Depth of Cut 0.5kfg
Feed Rate -
Processing Time 10 seconds/piece

Installation Effect

Before Installation

XEBECカッティングファイバーカップ型 導入前 イメージ
Tool Sandpaper
Problems Post-processing surface roughness (desired surface roughness: Rz = 12.5µm) was unstable; poor yield rate. Tool life of sandpaper is short, resulting in high replacement costs.

After Installation

XEBECカッティングファイバーカップ型 導入後 イメージ
Tool XEBEC Brush™ Surface (A21-CB25M)
Effect Desired surface roughness was achieved in less time and with higher stability.
Paper replacement required 20 labor hours.
Approx. ¥70,000/month (production output: 2,000 cylinders/month)